When customers buy mechanical equipment, the least concern is how to maintain it, not only to increase its service life and improve efficiency.
1. Due to the influence of production technology and equipment operation rules, the timely maintenance, repair and recycling of equipment management are difficult to control. Therefore, timely maintenance after the event will play a vital role in reducing the loss. However, due to the continuous reduction of equipment costs and the continuous increase of equipment maintenance costs, the company is facing the challenge of high-speed production. Many enterprises tend to pay attention to the reduction of manufacturing cost and ignore the maintenance cost which usually accounts for 5% - 15% of the production cost.
At the same time, many enterprises are often looking for ways to reduce maintenance costs, only focus on the unpredictable and uncontrollable sudden failures, and ignore the conventional problems in the whole equipment operation system. It is just that the effective control of conventional consumption problems can not only reduce a lot of maintenance costs, but also greatly improve the efficiency of production equipment and reduce the number of major problems The efficiency of equipment and cost control are maximized.
2. The paper industry is determined by its process. The equipment cluster and monomer are relatively large, and the degree of continuity and automation is high. Therefore, once the damage often has a huge impact, in order to avoid the losses caused by major problems and uncontrollable problems as far as possible, many enterprises constantly change and improve the mechanism design, such as regular inspection, spot inspection, etc., which have been controlled to a great extent.
On this basis, advanced equipment testing methods play an important role. Successful fault diagnosis, especially the one that can report the fault in advance moderately, will produce obvious benefits. This kind of benefit is very considerable under special circumstances. Secondly, fault diagnosis technology can have a huge auxiliary effect on equipment maintenance. It can not only greatly save human resources, but also change the maintenance mode, gradually replace the planned maintenance mode with the advanced condition based maintenance mode, and even have a positive impact on the management mode of inventory spare parts.
